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Topic: Investment casting


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In the News (Fri 17 Feb 12)

  
  Casting - Wikipedia, the free encyclopedia   (Site not responding. Last check: 2007-10-21)
Casting is a process by which a material is introduced into a mold while it is liquid, allowed to solidify in the shape inside the mold, and then removed producing a fabricated object, part, or casing.
Cuttlefish casting using cuttlebone as a mould is a traditional casting method used by jewellers and silversmiths for small objects, especially in taking a copy from a metal original.
Casting is a process by which a fluid melt is introduced into a mold, allowed to cool in the shape of the form, and then ejected to make a fabricated part or casing.
en.wikipedia.org /wiki/Casting   (3321 words)

  
 Investment Casting
Investment casting is also known as the lost wax process.
Castings can weigh from a few grams to 35 kg (0.1 oz to 80 lb), although the normal size ranges from 200 g to about 8 kg (7 oz to 15 lb).
Parts made with investment castings often do not require any further machining, because of the close tolerances that can be achieved.
www.efunda.com /processes/metal_processing/invest_casting.cfm   (512 words)

  
 The Ductile Iron News - Ten Most Asked Questions About Investment Casting
Depending on the foundry, investment castings can be produced in all alloys from a fraction of an ounce (such as for a dental brace for a tooth) to over 1,000 pounds (complex aircraft engine parts.) Of the approximate 300 commercial investment casting foundries nationwide, most cast parts in the ounces to 20 pound range.
Investment casting is most price competitive at medium to high volume, but companies vary according to their effective order size and minimum order requirements.
Investment casting patterns are produced in a die machined from a block of aluminum or steel.
www.ductile.org /magazine/2002_2/10questions.htm   (1726 words)

  
 Investment Casting Patterns   (Site not responding. Last check: 2007-10-21)
Investment Casting is considered to be the quickest and most robust method available to produce complex metal prototype parts.
The marriage of Investment Casting and Rapid Prototyping techniques as a means to rapidly produce the investment pattern has resulted in even greater economies and time savings in the manufacture of low quantities of complex metal parts.
The Castform material is very similar to production investment casting wax material, and has proven over time to be a consistent high-quality performer for the casting of both ferrous and non-ferrous metals.
www.quickparts.com /encyclopedia/icp.asp   (195 words)

  
 Investment Casting   (Site not responding. Last check: 2007-10-21)
The term "investment" may bring dollar signs to the eyes of those who are not familiar with the process.
Actually, "investment casting" refers to the ceramic materials that are used to build a hollow shell into which molten metal is poured to make castings.
Depending on the complexity of the casting, various combinations of aluminum, ceramic or soluble cores may be employed to yield the desired configuration.
www.championcastings.com /cast.htm   (424 words)

  
 Lost Wax Investment Casting Company
The Lost Wax Casting Process was used mainly to reproduce metal parts and to reduce the time and labor needed for producing parts in quantity by metal smiths.
Once the investment becomes solid over the waxes, the mold is put into ovens to remove all of the wax and cure the investment.
Castings are exact metal copies of the mold or wax chosen to be reproduced.
www.cranstoncasting.com /Process.htm   (537 words)

  
 Investment Casting
While investment casting are generally more expensive than forged parts or those parts produced by other casting methods, they make up for the higher cost by the reduction of machining which is achieved through the near net shape tight tolerances that can be held.
Parts designed for the investment cast process may assist in reducing machining, and in many cases result in the casting of intricate shapes that may have otherwise required machining.
Investment casting requires an individual pattern for each casting to be made.
www.ctiparts.com /investment_casting.htm   (450 words)

  
 Ningbo Saivs Investment & Die Casting Manufacture   (Site not responding. Last check: 2007-10-21)
Ningbo Zhongda Metal Casting Industry Co.,ltd is a specialized manufacturer and exporter of various castings including investment casting, sand casting, die-castings.
Investment casting / precision casting or the "lost wax" process has been in use since the construction of the first pyramid.
The investment casting method was largely ignored as an industrial process for the fabrication of parts until the demand for rapidly finished parts during World War II created the need for "near net-shape" components that could readily be put into their final form.
casting.freewebpage.org   (678 words)

  
 Metal casting: Sand casting process, investment casting, rubber plaster molding
We offer three metal casting processes to meet your prototyping needs: the sand casting process, the investment casting process and the rubber plaster molding process.
Investment Casting Process This process is known as lost-wax casting because the wax pattern is "lost" when the ceramic shell is heated.
Investment casting can produce parts with intricate geometries easily with a high rate of repeatability for either short or long runs.
www.vistatek.com /capabilities_casting.html   (208 words)

  
 Investment Casting
In investment casting, a shape is formed (usually out of wax) and placed inside a metal cylinder called a flask.
Casting is very useful for creating sculptural objects or engineering shapes with complex geometry (such as transmission housings) in metal.
There is a casting plaster called Satin Cast which has been specially formulated for jewelry, and if you are making a casting of this size and delicacy you will want to use it.
prl.stanford.edu /documents/html/invstmnt.htm   (6502 words)

  
 Investment Castings From Wisconsin Precision Casting
Enjoy investment castings advantages of greater design freedom (complex intricate shapes easily cast - assemblies cast as one part), greater alloy selection (over 150 non ferrous and ferrous alloys to chose from to select an alloy that best suits your application), improved surface finishes and a greater opportunity for cost and weight reduction.
Investment castings also known as the precision lost wax process, will enhance the design and the performance of your mechanical component parts.
Investment castings are produced to precision tolerances of +/-.005 inch per inch and to machined like surfaces of 125 RMS.
www.wisconsinprecision.com   (186 words)

  
 Investment Casting Process   (Site not responding. Last check: 2007-10-21)
Every casting produced by the process starts as a disposable wax duplicate (thus the term “lost wax”) that is injection molded in a permanent die built with allowances for the process.
Since investment shells are cast unsupported, it is also necessary to have a fired strength capable of holding the weight of the metal cast, another consideration for determining the shell thickness.
Prior to casting the shell is fired primarily to develop the fired strength of the ceramic (green or unfired shells have insufficient strength to contain the metal), and secondarily to remove any traces of the wax.
www.vulcangroup.com /invest.htm   (651 words)

  
 Chp. 10: Overview Of The Investment Casting Process
Investment casting, often called lost wax casting, is regarded as a precision casting process to fabricate near-net-shaped metal parts from almost any alloy.
The investment casting process begins with fabrication of a sacrificial pattern with the same basic geometrical shape as the finished cast part (Fig.
Investment casting is usually required for fabricating complex shapes where other manufacturing processes are too costly and time-consuming.
www.wtec.org /loyola/rp/10_01.htm   (469 words)

  
 Investment Casting — History, Materials and The Future
Investment casting is a versatile process, used to manufacture parts ranging from turbocharger wheels to golf club heads, from electronic boxes to hip replacement implants.
Modern investment casting has its roots in the demands of the Second World War, but it was the adoption of jet propulsion for military and then for civilian aircraft that stimulated the transformation of the ancient craft of lost wax casting into one of the foremost techniques of modern industry.
Investment Casting in the UK Investment casters in the UK produce about 12% of world production, and by value the industry accounts for 13-14% of UK casting output (significantly more than steel castings).
www.azom.com /details.asp?ArticleID=2104   (1546 words)

  
 Investment casting
The investment casting or lost wax process has been utilised through history for some 5000 years, principally for the production of ornamental objects, statues and jewellery.
Investment casting begins with the formation of an expendable pattern - usually formed from wax through injection of liquid wax into a pattern die.
As previously mentioned, one of the principle advantages of the investment casting process is its ability to produce near net shape components.
www.foseco.com.au /foundry/invest/info.htm   (530 words)

  
 Investment Casting
During investment casting both the pattern and the mold are destroyed.
Investment casting may be called the lost wax process because of its unique way of creating artifacts, but it was also for a long time a lost process.
With flask casting the pattern in invested upside down in a canister filled with a refractory ceramic material, which is allowed to harden around the pattern.
www.bsu.edu /web/llmorford/investcast.html   (1675 words)

  
 Rapid prototyping for investment casting
With the advancements in rapid prototyping, investment casting has become the leading technology for producing high-quality castings quickly and inexpensively.
Investment casting, also known as the "lost wax" process, consists of attaching an expendable pattern (usually wax, and for our purposes generated via rapid prototyping) to a tree which acts as its sprue, then repeatedly dipping the pattern into a stucco light slurry.
A major advantage to investment casting is that either ferrous of nonferrous materials can be used.
www.vistatek.com /capabilities_mc_icp.html   (411 words)

  
 Modeling Investment Castings
Casting simulation was first applied to produce equiaxed investment castings in the early 1980s.
The ceramic mold is a shell, approximately one centimeter thick, that surrounds the casting geometry.
During casting, the mold is gradually withdrawn from the upper chamber of the active-heating compartment and placed in the lower room-temperature chamber to establish a unidirectional solidification pattern.
www.tms.org /pubs/journals/JOM/9510/Tu-9510.html   (3867 words)

  
 Titanium casting   (Site not responding. Last check: 2007-10-21)
Hence where parts are manufactured by casting or welding, the environment must be purged with an inert gas, argon is normally used.
More recently developments in casting have broadened the availability of cast titanium parts, but the reactivity of molten titanium means that it has to be melted under vacuum.
Because the cast parts will take up very small amounts of oxygen from the moulds, the outer surface of the casting may contain oxygen, to a depth of up to 0.5 mm, it is common to chemically mill the outer layer off castings.
www.tech.plymouth.ac.uk /sme/mech330/ticast.htm   (459 words)

  
 PMI - Precision Metalsmiths, Inc.
Investment casting can incorporate complex undercuts, slots, holes, lettering, and bevels into the design.
Because of the various coring systems that can be incorporated into the pattern, investment casting can even produce internally complex parts.
Castings with complex internal shapes, including right-angle tube bends are well within our capabilities.
www.precisionmetalsmiths.com /benefits.htm   (337 words)

  
 AllRefer.com - casting (Metallurgy And Mining: Terms And Concepts) - Encyclopedia
casting or founding, shaping of metal by melting and pouring into a mold.
Large numbers of small, precise parts of metals that have a low melting point, such as zinc, are made by die-casting; in an automatic process, molten metal is forced under pressure into metal molds.
Cast iron and cast steel are more brittle than forged iron and forged steel (see forging).
reference.allrefer.com /encyclopedia/C/casting.html   (309 words)

  
 Prototype Casting, Inc. - rubber plastic molding, investment casting for die casting aluminum, magnesium, and zinc ...
Prototype Casting, Inc. can produce first article die casting and non-ferrous prototypes in as few as 5 days from receipt of pattern, or 7 days from receipt of 3D CAD file.
Sand casting can be employed when producing large parts, or when higher quantities are required.
Rapid investment casting is ideal for prototypes containing fine detail or intricate geometry.
protcast.com   (221 words)

  
 Investment casting manufacturers of steel, lost wax, precision, and non-ferrous castings.   (Site not responding. Last check: 2007-10-21)
Investment casting manufacturers of steel, lost wax, precision, and non-ferrous castings.
Investment castings and investment casting manufactures including steel castings, lost wax castings, precision casting, non-ferrous castings, and investment casting process.
Alphacasting, the leader in ferrous and non-ferrous, exotic and titanium investment casting, invites you to visit our new web site, which is interactive and provides explanatory pictures.
www.investment-castings.net   (270 words)

  
 Post Precision Casting - The Investment Casting Process -   (Site not responding. Last check: 2007-10-21)
Investment Casting is an industrial process which is closely controlled at every point of production.
Every casting shipped, and this applies to an order of a few castings or an order of a half million, can be relied upon to meet the designers specifications.
The individual castings are removed from the cluster and the gates are removed by belt grinding.
www.postprecision.com /process.html   (323 words)

  
 Solid Concepts Inc. - Investment Casting Patterns
Investment Casting Patterns from Solid Concepts are an ideal way to produce aluminum and titanium castings without the time and expense of tooling for wax patterns.
Solid Concepts produces Investment Casting Patterns using SLA and SLS technologies, depending on the specific requirements.
Investment Casting Patterns can be produced in as little as 2 working days.
www.solidconcepts.com /investmentcastingpatterns.html   (133 words)

  
 Texcast Inc. - Precision Investment Castings - Home Page
Investment casting has, without a doubt, earned it's place in manufacturing.
The bottom line is, many parts are perfect candidates for investment casting.
Shells are dried and then heated to remove the wax (that's where the terminology "lost-wax castings" comes from).
www.texcast.com   (315 words)

  
 Investment casting or lost wax process
Investment castings, from India, China, and other parts of the Pacific Rim are making inroads into the american market.
While sand cast steel parts are lower in cost, for a slightly more, you can have a smooth finish that may help you avoid machining.
Machined castings are especially good candidates for investment casting.
www.machined-castings.com /Products/Investment_Castings/investment_castings.html   (159 words)

  
 Superalloy Casting Through Lost Wax Casting Process   (Site not responding. Last check: 2007-10-21)
Superalloy casting is widely used in aviation engine, aerospace engine, gas turbine, ship, metallurgy, petroleum and glass industry for its super anti-heat, anti-oxidation and anti-corrosion property.
The superalloy casting is complicated and they must be produced through the vacuum induction melting technology.
Superalloy casting mainly consists of nickel base alloy castings, chromium base alloy castings, cobalt base alloy casting and nickel-chromium base alloy castings and so on.
www.investment-casting.biz /english/superalloy-lost-wax-casting.htm   (93 words)

  
 Welcome to Kovatch Castings-precision investment castings specialists
Kovatch Castings is a manufacturer of thin-wall, Precision Investment Castings produced to close tolerances with fine surface finishes, casting up to 20 pounds in austenitic and martensitic stainless steel, low alloy steels, nickel-base and cobalt-base alloys, tool steels, aluminum and copper base alloys to meet Aerospace, Military, Defense and Commercial customer's investment casting needs.
Twenty-eight years of dedication to produce the finest investment castings insures that customer's expectations are exceeded.
Kovatch Castings offers investment castings in both ferrous and non-ferrous alloys, competitively priced, complete to print, including non-destructive testing, heat treatment, hot straightening, machining and assorted finishes and paints.
www.kovatchcastings.com   (118 words)

  
 Investment Casting Process   (Site not responding. Last check: 2007-10-21)
The investment casting process has evolved as a special area of the wider foundry industry.
This traditional area continues today and as an example crowns for dentists and jewelry are investment castings.
Automation of the process continued the ever-increasing acceptance of investment cast parts as a cost effective way to producing metal parts.
www.novaprecisioncasting.com /Doc/Process/Process.htm   (160 words)

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